Graphel Carbon Products’ Blog Nationwide

Last week, the Engineering Department received a few RFQs requesting natural graphite. Graphel has received questions on the topic of natural graphite and synthetic graphite. This article explores the characteristics, production processes, and applications of natural and synthetic graphite and clarifies any confusion about the two materials.

1. Composition:

– Synthetic Graphite: Produced from a carbonaceous feedstock through high-temperature processing, synthetic graphite exhibits a highly ordered atomic structure. It boasts a purity level exceeding 99% carbon, with the remaining impurities mainly comprising ash and volatile materials.

– Natural Graphite: Derived from naturally occurring mineral deposits, natural graphite is formed through the metamorphism of organic material. It consists of varying carbon content, typically ranging from 15% to 95%, with the remaining composition comprising impurities such as ash, sulfur, and trace elements.

For many years in the graphite industry, the words carbon and graphite have been used interchangeably. These two materials possess distinct properties and find diverse applications across various industries. After fielding a few questions on the topic, I figured it would be a good idea to do a bit of research on the two materials.

While carbon and graphite share the same primary component of carbon atoms, their distinct structures and properties set them apart. Carbon’s varied forms offer versatility, while graphite’s layered structure gives it great conductivity and lubricating qualities.

Graphel Carbon Products is proud to work in the medical industry, providing a variety of graphite and metallics for many different applications. From diagnostic tools to surgical instruments and implantable devices, graphite’s exceptional characteristics make it a versatile and reliable choice for various medical applications. In this article, we will explore how graphite is revolutionizing the medical industry and contributing to advancements in healthcare.

Our Engineering Department was recently asked what industries utilize Electrical Discharge Machining (EDM).  While certain industries (such as Aerospace and Medical) come to mind immediately for EDM machining, there are many other industries that use this process for manufacturing and production purposes. Here are ten different industries that utilize EDM machining:

Recently, the Graphel Carbon Products Engineering Department has received many questions concerning using the proper graphite material for Electrical Discharge Machining (EDM) electrodes. Here is a list of 8  things to consider when selecting the correct graphite material grade.

1. Precision: EDM can achieve extremely high levels of precision, often down to the micron level. This level of accuracy is difficult to achieve with 3D printing, especially with complex geometries.

2. Material versatility: EDM can be used on various conductive materials, including metals, alloys, and certain ceramics. In contrast, 3D printing is limited to specific materials that can be melted or sintered.

Last week I had the opportunity to sit with the Engineering Department at Graphel Carbon Products to discuss their most recent projects. During our 60-minute discussion, one thing that came to mind was that information, design, and communication could help save time and money. The Six-person department conveyed critical details on design work Engineers should consider when putting an EDM electrode project together. Here are the highlights of our conversation.

Graphel Carbon Products is a leading provider of carbon and graphite products that cater to a variety of industries, including aerospace, defense, medical, automotive, and more. However, Graphel Carbon Products also offers a wide range of engineering services that can help customers solve complex challenges and improve their manufacturing processes.

One of the key engineering services offered by Graphel Carbon Products is design and engineering support. Their experienced engineers can work closely with customers to develop customized solutions that meet their specific requirements. From initial concept design to final product delivery, Graphel Carbon Products’ engineering team can support the entire product development process.

“When a customer contacts us, we listen and gather information to understand what the customer wants fully,” says Bill Heyser, a 30-year employee, and Engineering & I.T. Manager. “After we assess the problem, we usually ask questions and request additional information to help service the customer. This would include prints or CAD files and requires more detailed information about the application. Once the team has everything to work on a solution, we will proceed with a team Engineering review. If it is a new design, we will create some concepts or put together some mockups to help the customer understand the solution we are putting together. Once approved, the Engineers can begin the quoting process. “

Have you heard of Electrical Discharge Machining (EDM)? It’s a fascinating process that uses electrical energy to remove material from a workpiece.

EDM is widely used in the manufacturing industry for creating highly precise parts and components that would be difficult or impossible to create with traditional machining methods.

Erowa is a leading global supplier of productivity-enhancing automation, tooling, and software solutions for precision engineering and manufacturing. The company offers a wide range of innovative products designed to optimize manufacturing processes and improve production efficiency. In this article, we will discuss some of the products offered by Erowa.

1. Quick-Change Pallet Systems: Erowa offers a comprehensive range of quick-change pallet systems designed to increase productivity and reduce setup times. The company’s pallet systems allow for quick and easy changeover, enabling manufacturers to reduce downtime and increase production throughput.